The primary goal of any molding and casting laboratory
is to combine science and art to create the finest and most exact
replicas possible of one-of-a-kind original specimens.
The
science of molding and casting requires a thorough knowledge of
both the materials and the equipment being worked with. The technician
needs to be familiar with the mixing of accurate proportions,
be knowledgeable of time constraints and shelf lives, as well
as with the operation of vacuums, pressure hoses, balances, microscopes,
and vibrating platforms; and understand the concepts of surface
tension, viscosity, pressure, chemical reactions, solvents, etc.
Understanding the specimen being working on is critical. A working
knowledge of anatomy, osteology and morphology is also important
in molding and casting.
The
art of molding and casting is what ultimately makes the difference
between a good cast and a bad cast. It involves an "eye"
for correct mixing proportions, a "feel" for where bubbles
may occur, the "touch" needed to pull a delicate specimen,
a sense of how much time remains until the plaster or plastic
hardens, a visualization of complex processes and their ramifications,
etc. Technique is immeasurably important in molding and casting.
It can come quickly, or it may take years to develop.
This manual was conceived and written to give casting
and molding technicians a solid base of data and detail directly
related to and tailored to the needs of paleoanthropological casting.
Other manuals have been written but either lack the detail necessary
to properly train a technician, or are specific to the needs and
tasks of certain laboratories. I hope to combine the best aspects
of both approaches and neither be so general as to be a mere introduction
to lab techniques, or so specific as to neglect other equally
important topics.
This
manual will never take the place of the long hours of training
necessary to become proficient in its techniques, but rather is
meant to introduce the subject, augment training, and serve as
a reference guide to the functions of a paleoanthropological casting
and molding laboratory.